The octagonal blender is a well-organized and adaptable amalgamation mechanism for mixing and lubrication method of dry granule consistently. Two third of the quantity of the pharmaceutical octagonal blender is filled to make good mixing. The octagonal mixer gives best effect for granule owing to very slow speed and octagon shape of container. It can be used for cosmetic products, chemical pharmaceutical, and food etc. In octagon shape blender, granules comes from all sides owing to the octagonal shape of the product container, hence obligation of rpm is fewer The pharmaceutical octagonal mixer is appropriate mostly for crystalline and granular type material. This sort of material gets enough constant progress owing to their shape if container has only slow development and will results in high-quality of blending / lubrication of granules.
Design and feature
- Octagonal blender is used for gentle blending of dry powders / granules. The Blending takes place at low to medium speed during operation, depending on process requirement. The Octagonal blender (10 Kg – 10000 Kgs) consists of an octagonal shaped blending vessel with Rectangular lid for material charging and butterfly valve in discharge for material discharge. Octagonal blender has adjustable baffles provided. All contact parts made from SS 316 and Non-contact part made from SS 304.Gasket made from food grade silicone material. All internal and external surface of octagonal blender is mirror finished.
- The general arrangement of Octagonal blender has a drive unit consisting of a Motor, Gear box and sprocket chain arrangement mounted in ‘A’ - shaped frame with S.S. Covers. All functions of the equipment are controlled and governed by switch provided or HMI. The blender drive unit has been provided with electrical interlock with octagonal blender area entry by means of lever safety bar with proxy switch. This interlock shall prevent the operation of blender if the lever safety bar entry is open.
Advantages:
- Material managing in Octa mixer is through Bin charging or a Vacuum charging arrangement.
- Bin charging arrangement ensures grime free closed system for Charging and Discharging of result.
- Slow speed mixer with gentle amalgamation of Dry granule.
- Optional in built in space intend. No external PTS necessary.
- The baffles are eliminating with amalgamation profile analysis obtainable.
- Pneumatically actuate valves for dust free transfers.
- Bins with Level sensory for automatic cut off.
- Automatic Seals on shafts for Pneumatic connections.
- CGMP design for effortlessness of cleaning with CE Certified.
- Capacity obtainable from 50 L to 10000 L (Higher capacity up to 20000 L on demand).
Range:
| Model | Capacity | Working Capacity | Blender RPM | Overall Dimensions |
| OCB 100 | 100 Ltrs Gross | 60 Liters | RPM 5-22 | 1380 x 1100 x 1715 (mm) |
| OCB 150 | 150 Ltrs Gross | 90 Liters | RPM 5-22 | 1428 x 1200 x 1865 (mm) |
| OCB 200 | 200 Ltrs Gross | 120 Liters | RPM 2-16 | 1749 x 1400 x 2562 (mm) |
| OCB 250 | 250 Ltrs Gross | 150 Liters | RPM 2-16 | 1795 x 1400 x 2562 (mm) |
| OCB 300 | 300 Ltrs Gross | 180 Liters | RPM 2-16 | 1859 x 1400 x 2562 (mm) |
| OCB 500 | 500 Ltrs Gross | 300 Liters | RPM 2-12 | 2540 x 2400 x 2570 (mm) |
| OCB 600 | 600 Ltrs Gross | 400 Liters | RPM 2-12 | 2100 x 2023 x 2075 (mm) |
| OCB 1000 | 1000 Ltrs Gross | 600 Liters | RPM 1-8 | 2905 x 2800 x 2115 (mm) |
| OCB 1500 | 1500 Ltrs Gross | 900 Liters | RPM 1-8 | 3137 x 2900 x 2420 (mm) |
| OCB 2000 | 2000 Ltrs Gross | 1500 Liters | RPM 6 | 2872 x 2720 x 2680 (mm) |
| OCB 3000 | 3000 Ltrs Gross | 2100 Liters | RPM 4 | 2817 x 3190 x 2850 (mm) |
Octagonal Blender
We are one of the pioneer Pharmaceutical Machinery Manufacturers from India, We manufacture Octogonal Blender which used in the Granulation Department for blending of the products, there are several types of Blenders used in the Pharma Industry out of which Octogonal Blender is the most popular Blender, as good blending of products is achieved because of the motion and speed of the machine. Octogonal Blender can be manufactured from 50 Litres to 15000 litres.
Octagonal Blenders, due to its octagonal shape is designed to process to larger volume of material. it occupies less space compared to other similar blenders like ‘V’ and Double Cone. Power consumption is also less, The blending takes place at low speed during operation. It is well balanced even in higher capacities.
Octagonal Blender manufacturer
Application
- Dry powder mixing for tablets and capsules formulations.
- Dry granules sub lots mixing to increase the batch size at bulk lubrication stage of tablet & Granules.
SHREE BHAGWATI’s Octagonal Blender, the unique octagonal shape is designed to process larger volume of material for efficient angular momentum of the powder to achieve blend uniformity. It is ideal for gentle blending of dry granules or for powder mixing and has wide applications range across many industries. SHREE BHAGWATI has successfully installed over 2000 octagonal blenders world-over.
Features
- Material handling through Bin charging or Vacuum charging
- Dust free closed system in Bin charging
- Lower Power consumption than other tumble blenders
- Slow speed Blender with Gentle blending of Dry granules and powder
- Maintenance free design
- Rectangular opening Lid with Removable Baffle mounted inside.
- Optional in built in Vacuum design with no external PTS required.
- Zero Jerk Load as machine is both dynamic and statically balanced.
- Baffles are eliminated with blending profile analysis available.
- Complete Design engineering along with the Extrapolation data available
- Detailed torque calculation for the Bin loading Model available
- Pneumatically actuated valves for dust free transfers
- Bins with Level sensory for automatic cut off
- Mechanical Seals on shafts for Pneumatic connections
- cGMP design for ease of cleaning
- CE Certified
Benefits For You
- Ideal for all your ‘Gentle Blending’ needs
- Designed for total dust-free handling
- Maintenance free design
- Occupies less space
- Lower power consumption
- Easy to wash in place with cGMP design
- Documentation support available
Octagonal Blender used in Industries
- Pharmaceutical
- Nutraceutical
- Food
- Cosmetics
Salient features:
- Contact parts in stainless steel 304 or 316
- Octagonal shaped with rectangular center, conical discharge frustum and rectangular top frustum
- Baffles provided in the shell
- Manhole with gasket is provided to fix baffles and for ease of cleaning the shell
- Charging and discharging is through a butterfly valve. A conical adaptor can be provided for fixing charging drum after butterfly valve
- Unit can be provided with bin charging arrangement
- All moving parts are enclosed in guards
- A safety railing with a limit switch is provided for operator safety · Manual Inching arrangement can be provided
- Flame – proof motors with flame – proof push button stations can be provided.